Articles | Volume 7, issue 2
https://doi.org/10.5194/jsss-7-577-2018
© Author(s) 2018. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/jsss-7-577-2018
© Author(s) 2018. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Regular research article
| 
07 Nov 2018
Regular research article |
| 07 Nov 2018
| 07 Nov 2018
Dynamic characterization of multi-component sensors for force and moment
Physikalisch-Technische Bundesanstalt, Bundesallee 100, 38116 Braunschweig, Germany
Technische Universität Braunschweig, Institut für Produktionsmesstechnik, Schleinitzstr. 20, 38106 Braunschweig, Germany
Rolf Kumme
Physikalisch-Technische Bundesanstalt, Bundesallee 100, 38116 Braunschweig, Germany
Rainer Tutsch
Technische Universität Braunschweig, Institut für Produktionsmesstechnik, Schleinitzstr. 20, 38106 Braunschweig, Germany
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Jan Nitsche, Matthias Franke, Nils Haverkamp, and Daniel Heißelmann
J. Sens. Sens. Syst., 10, 19–24, https://doi.org/10.5194/jsss-10-19-2021, https://doi.org/10.5194/jsss-10-19-2021, 2021
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The estimation of the six-degree-of-freedom position and orientation of an end effector is of high interest in industrial robotics. High precision and data rates are important requirements when choosing an adequate measurement system. In this work, a six-degree-of-freedom pose estimation setup based on laser multilateration is described together with the measurement principle and self-calibration strategies used in this setup. In an experimental setup, data rates of 200 Hz are achieved.
Jan Nitsche, Matthias Franke, Nils Haverkamp, and Daniel Heißelmann
J. Sens. Sens. Syst., 10, 19–24, https://doi.org/10.5194/jsss-10-19-2021, https://doi.org/10.5194/jsss-10-19-2021, 2021
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The estimation of the six-degree-of-freedom position and orientation of an end effector is of high interest in industrial robotics. High precision and data rates are important requirements when choosing an adequate measurement system. In this work, a six-degree-of-freedom pose estimation setup based on laser multilateration is described together with the measurement principle and self-calibration strategies used in this setup. In an experimental setup, data rates of 200 Hz are achieved.
Alida Ilse Maria Schwebig and Rainer Tutsch
J. Sens. Sens. Syst., 9, 363–374, https://doi.org/10.5194/jsss-9-363-2020, https://doi.org/10.5194/jsss-9-363-2020, 2020
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In order to further increase the performance of neural networks in the field of optical quality assurance of soldered joints, a hierarchical classifier can be used instead of a single network. The global expansion of the classifier enables the inspection task to be distributed over several subnetworks, which results in higher accuracy. Since the individual sub-models only concentrate on the identification of certain characteristics, categorical problems can be solved more effectively.
Alida Ilse Maria Schwebig and Rainer Tutsch
J. Sens. Sens. Syst., 9, 167–178, https://doi.org/10.5194/jsss-9-167-2020, https://doi.org/10.5194/jsss-9-167-2020, 2020
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This article presents a classification concept based on deep learning as an additional optical test method for real-time visualization and analysis of electrical assemblies in the production environment. For this purpose, a neural convolutional network is used to identify the quality of the solder joint of surface-mounted chip components in the inspection images. The concept can be used to increase the detection performance of the solder joint inspection systems.
Paula Weidinger, Gisa Foyer, Stefan Kock, Jonas Gnauert, and Rolf Kumme
J. Sens. Sens. Syst., 8, 149–159, https://doi.org/10.5194/jsss-8-149-2019, https://doi.org/10.5194/jsss-8-149-2019, 2019
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To determine the efficiency of multi-MW wind turbines, the torque measurement in wind turbine test benches has to be performed with a high accuracy. To this end, the torque measurement has to be traced to national standards. This can be done by using a novel torque transfer standard in combination with a newly developed torque calibration procedure under constant rotation. The calibration procedure was performed on a wind turbine test bench.
Dmytro Sumin and Rainer Tutsch
J. Sens. Sens. Syst., 7, 609–620, https://doi.org/10.5194/jsss-7-609-2018, https://doi.org/10.5194/jsss-7-609-2018, 2018
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This research work suggests a method for thermal effects' compensation during the linear measurements of objects without actual temperature measurements.
Due to certain simplifications, the method is not as accurate as conventional ones (when temperature of the objects and the environment should be measured), but provides much more accuracy than linear measurements without temperature measurements normally do, though maintaining the same pace.
Marc Fischer, Marcus Petz, and Rainer Tutsch
J. Sens. Sens. Syst., 6, 145–153, https://doi.org/10.5194/jsss-6-145-2017, https://doi.org/10.5194/jsss-6-145-2017, 2017
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For optical measurement systems, camera noise is the dominant uncertainty factor when optically cooperative surfaces are measured in a stable environment. In this work it will be shown that the resulting spatial noise can be estimated by means of a noise model. The capability of this approach will be demonstrated for a fringe projection system. This provides a valuable tool for a statistical comparison of different evaluation strategies, which is shown for two different triangulation procedures.
B. Komander, D. Lorenz, M. Fischer, M. Petz, and R. Tutsch
J. Sens. Sens. Syst., 3, 281–290, https://doi.org/10.5194/jsss-3-281-2014, https://doi.org/10.5194/jsss-3-281-2014, 2014
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Deflectometric measurements of specular surfaces when performed with two reference planes lead to both data for surface points and surface normals. The deviations in the surface points are usually several orders of magnitude larger than those for the surface normals. In this paper we propose a method to fuse these data to increase the accuracy of the surface points. The results show that the accuracy can be increased by more than an order of magnitude.
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Robin Werner, Jaroslaw Kita, Michael Gollner, Florian Linseis, and Ralf Moos
J. Sens. Sens. Syst., 12, 69–84, https://doi.org/10.5194/jsss-12-69-2023, https://doi.org/10.5194/jsss-12-69-2023, 2023
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A high-temperature gauge to simultaneously determine electrical conductivity, the Hall constant, and the Seebeck coefficient was developed. Screen-printed heating structures on a ceramic sample holder generate temperatures up to 800 °C. Heating structures were designed using FEM simulations. The temperature distribution was validated by thermal imaging. Measurements on constantan (reference material) and boron-doped silicon wafer confirm the functionality of the gauge up to 800 °C.
Roman Kruglov, Gregor Saur, and Rainer Engelbrecht
J. Sens. Sens. Syst., 11, 161–169, https://doi.org/10.5194/jsss-11-161-2022, https://doi.org/10.5194/jsss-11-161-2022, 2022
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Gas analysis by absorption spectroscopy helps to optimize combustion processes in engines. Optical distance sensors are non-contact and offer high accuracy and precision. Both sensor applications benefit from light sources with a rapidly swept wavelength to monitor dynamic processes. In our paper, we precisely characterize the dynamic wavelength sweep of a rapidly pulsed VCSEL (vertical cavity surface emitting laser), a tiny semiconductor laser well suited for optical sensing.
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J. Sens. Sens. Syst., 11, 129–136, https://doi.org/10.5194/jsss-11-129-2022, https://doi.org/10.5194/jsss-11-129-2022, 2022
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Temperature sensors based on piezoelectric devices enable precise measurement of temperature changes in harsh environments such as high temperatures or aggressive atmospheres. In the case of this device, the change in the temperature is detected by means of the changing resonance frequency of the sensor. Here a sensor device based on catangasite (an isomorph of quartz) is presented. We discuss its behavior at elevated temperatures and confirm that it can successfully operate up to 1030 °C.
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Lili Chen, Ulana Cikalova, Beatrice Bendjus, Stefan Muench, and Mike Roellig
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Jens Ebel, Carolin Schilling, and Holger Fritze
J. Sens. Sens. Syst., 9, 263–271, https://doi.org/10.5194/jsss-9-263-2020, https://doi.org/10.5194/jsss-9-263-2020, 2020
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In a very specific way, this research paper shows how established systems – in this case a commercial soot sensor for the automotive sector – can be optimized by diving deep into the basic research. The approach here is to link macroscopic observations or signal behavior with processes taking place on the atomic level. Taking these fundamental processes into account, the sensor's specific response time could be shortened effectively by a change in operating strategy – without any design changes.
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Distributed fiber optic strain measurement based on Rayleigh scattering enables the monitoring of strain along the entire fiber length and the possibility of integration into material matrices. In this article, optical fibers were integrated into the concrete matrix of small prisms to measure the deformation by drying. In comparison with a reference measuring method, the losses of strain transfer were measured. The analysis shows a high correlation between the reference method and the fiber.
Sebastian Metzner, Tamara Reuter, and Tino Hausotte
J. Sens. Sens. Syst., 9, 157–165, https://doi.org/10.5194/jsss-9-157-2020, https://doi.org/10.5194/jsss-9-157-2020, 2020
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For the determination of the refractive index of the lubricant used in the sheet-bulk metal forming process, a lubricant thin-film thickness standard was developed which represents a continuous measuring range from 6 to 100 μm. To determine the refractive index, the thin-film thickness standard was measured with a coaxial interferometric measurement system in various thickness ranges. The results show changing optical properties with increasing layer thickness.
Giuseppe Dinardo, Laura Fabbiano, and Gaetano Vacca
J. Sens. Sens. Syst., 8, 269–283, https://doi.org/10.5194/jsss-8-269-2019, https://doi.org/10.5194/jsss-8-269-2019, 2019
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The paper deals with the proposal of a new obstruction flowmeter (cone type) characterized by an improved geometry. Compared with a standard geometry cone flowmeter, the proposed one ensures better performance in terms of a higher discharge coefficient and less permanent pressure drops. Additionally, several experimental tests and numerical simulations have been performed to compare the overall performance granted by both flowmeters, endorsing the superiority of the proposed solution.
Alejandro Moreno-Rangel, Tim Sharpe, Filbert Musau, and Gráinne McGill
J. Sens. Sens. Syst., 7, 373–388, https://doi.org/10.5194/jsss-7-373-2018, https://doi.org/10.5194/jsss-7-373-2018, 2018
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We compared the temperature, relative humidity, total volatile organic compounds, carbon dioxide equivalents, and fine particulate matter measurements from Foobot to highly accurate instruments. The results suggest that Foobot offers a relatively low-cost and straightforward solution for identifying high pollutant exposures with potential health risks and for providing data at high granularity. Foobot characteristics make it a useful tool to evaluate occupant pollutant exposure.
Heinz Kohler, Binayak Ojha, Navas Illyaskutty, Ingo Hartmann, Christian Thiel, Konrad Eisinger, and Markus Dambacher
J. Sens. Sens. Syst., 7, 161–167, https://doi.org/10.5194/jsss-7-161-2018, https://doi.org/10.5194/jsss-7-161-2018, 2018
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Wood-log- and wood-chip-fuelled low-power combustion systems emit high amounts of uncombusted gaseous components like CO and particulate matter. Emissions can be effectively reduced by optimized combustion process control using high-temperature gas sensors. The sensing behaviour of gas sensors for continuous analysis of uncombusted components and their long-term stability have been studied. The sensor signals are used to improve the combustion process control and to monitor combustion quality.
Gerry Hamdana, Maik Bertke, Lutz Doering, Thomas Frank, Uwe Brand, Hutomo Suryo Wasisto, and Erwin Peiner
J. Sens. Sens. Syst., 6, 121–133, https://doi.org/10.5194/jsss-6-121-2017, https://doi.org/10.5194/jsss-6-121-2017, 2017
Michal Schulz, Timna Orland, Alexander Mehlmann, Avner Rothschild, and Holger Fritze
J. Sens. Sens. Syst., 6, 107–119, https://doi.org/10.5194/jsss-6-107-2017, https://doi.org/10.5194/jsss-6-107-2017, 2017
Kerstin Schröder, Manfred Rothhardt, Wolfgang Ecke, Uwe Richter, André Sonntag, and Hartmut Bartelt
J. Sens. Sens. Syst., 6, 77–85, https://doi.org/10.5194/jsss-6-77-2017, https://doi.org/10.5194/jsss-6-77-2017, 2017
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Fibre optic sensors are excellent tools for monitoring (with) high-voltage current collectors. They are easily integrated into the collector strip and specialized for detection of events like hits on the strip. The sensing system can be used in regular trains and make monitoring of the overhead contact line routine, which is done "along the way", helping not only to prevent accidents by small intruders, but also allowing the prediction of wear and is used to optimize service and repair cycles.
Franz Schubert, Michael Gollner, Jaroslaw Kita, Florian Linseis, and Ralf Moos
J. Sens. Sens. Syst., 5, 381–388, https://doi.org/10.5194/jsss-5-381-2016, https://doi.org/10.5194/jsss-5-381-2016, 2016
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An FEM model is used to improve the sensor design of a Tian–Calvet calorimeter. By modifying the basic part of the sensor (a sensor disc based on low temperature co-fired ceramics), the sensitivity was increased by a factor of 3. The model was validated and the sensors were calibrated. Indium and tin samples were measured. The melting temperatures show a deviation of 0.2 K while the enthalpy was measured with a precision better than 1 %. The values for tin deviate by less than 2 % from literature.
Agnes Eydam, Gunnar Suchaneck, and Gerald Gerlach
J. Sens. Sens. Syst., 5, 165–170, https://doi.org/10.5194/jsss-5-165-2016, https://doi.org/10.5194/jsss-5-165-2016, 2016
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Piezoelectric devices are characterized non-destructively to ensure their functionality. The material is heated by laser diodes. The resulting temperature changes lead to a pyroelectric current. Analytical and numerical finite element models describe the temperature distribution and the current in frequency and time domain. Modelling and experimental results are compared for piezoelectric plates and integrated sensors and actuators.
M. Klenner, T. Abels, C. Zech, A. Hülsmann, M. Schlechtweg, and O. Ambacher
J. Sens. Sens. Syst., 4, 125–131, https://doi.org/10.5194/jsss-4-125-2015, https://doi.org/10.5194/jsss-4-125-2015, 2015
A. Dickow and G. Feiertag
J. Sens. Sens. Syst., 4, 97–102, https://doi.org/10.5194/jsss-4-97-2015, https://doi.org/10.5194/jsss-4-97-2015, 2015
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In this paper we present a systematic method to determine sets of close-to-optimal sensor calibration points for a polynomial approximation.For each set of calibration points a polynomial is used to fit the nonlinear sensor response to the calibration reference. The polynomial parameters are calculated using ordinary least square fit. In an experiment, barometric MEMS pressure sensors are calibrated using the proposed calibration method at several temperatures and pressures.
A. Henseleit, C. Pohl, Th. Bley, and E. Boschke
J. Sens. Sens. Syst., 4, 77–83, https://doi.org/10.5194/jsss-4-77-2015, https://doi.org/10.5194/jsss-4-77-2015, 2015
J. C. B. Fernandes and E. V. Heinke
J. Sens. Sens. Syst., 4, 53–61, https://doi.org/10.5194/jsss-4-53-2015, https://doi.org/10.5194/jsss-4-53-2015, 2015
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All-solid-state reference electrodes were developed based on particles of graphite/silver/silver chloride synthesized by electroless deposition of metallic silver and silver chloride on graphite powder. These electrodes were not sensitive to abrasion, redox species, pH and high-pressure saturated steam, and were applied successfully in potentiometric cells to measure pH and potassium ions in a complex matrix by direct potentiometry and L-ascorbic acid by potentiometric titration.
S. Kishimoto, S. Akamatsu, H. Song, J. Nomoto, H. Makino, and T. Yamamoto
J. Sens. Sens. Syst., 3, 331–334, https://doi.org/10.5194/jsss-3-331-2014, https://doi.org/10.5194/jsss-3-331-2014, 2014
A. Lorek
J. Sens. Sens. Syst., 3, 177–185, https://doi.org/10.5194/jsss-3-177-2014, https://doi.org/10.5194/jsss-3-177-2014, 2014
T. Waber, M. Sax, W. Pahl, S. Stufler, A. Leidl, M. Günther, and G. Feiertag
J. Sens. Sens. Syst., 3, 167–175, https://doi.org/10.5194/jsss-3-167-2014, https://doi.org/10.5194/jsss-3-167-2014, 2014
N. Orlowski, H.-G. Frede, N. Brüggemann, and L. Breuer
J. Sens. Sens. Syst., 2, 179–193, https://doi.org/10.5194/jsss-2-179-2013, https://doi.org/10.5194/jsss-2-179-2013, 2013
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Short summary
Multi-component sensors for force and moment are commonly used in different areas as robotics, crash tests or material testing. The dynamic behaviour of such sensors may differ significantly from the static behaviour. To analyse the dynamic characteristics, we developed an improved test set-up for periodic excitation. It consists of an electrodynamic shaker, adapting elements and different acceleration references. The first experiments show good results for periodic excitation up to 1000 Hz.
Multi-component sensors for force and moment are commonly used in different areas as robotics,...
